Intel is reportedly making a significant change to the manufacturing strategy for its upcoming Nova Lake processor family by shifting the majority of compute tile production back to Intel Foundry.
The Hot Take: Makes sense, especially if China takes Taiwan....
According to the Wall Street Journal (paywalled), Apple agreed to use Intel's U.S. chipmaking plants after White House officials pressured Tim Cook during tariff-relief talks last summer. MacRumors reports: In August 2025, Apple CEO Tim Cook was in Washington to lobby the Trump administration to drop its proposed 100 percent tariff on semiconductor imports -- a levy that would have raised costs across Apple's product line. Apple reportedly secured an exemption after pledging to invest hundreds of billions of dollars in the U.S., although many of those investments were already planned. During the meetings, president Trump and commerce secretary Howard Lutnick are said to have urged Cook to use Intel's fabrication plants to make some of Apple's chips. The link between the tariff talks and the Apple-Intel deal had not been previously reported.
Almost a year later, Trump announced via his Truth Social platform that Apple would begin using Intel-made chips in some products. "We need to design and build our Chips right here in America," the president posted. The news sent Intel shares to record highs. According to a person familiar with the negotiations cited by the WSJ, Apple plans to have Intel make chips for both Mac laptops and iPhones. The report doesn't say which chips or in what volume, and Apple is expected to remain reliant on Taiwan Semiconductor Manufacturing Company, or TSMC, for the majority of its custom silicon.
Read more of this story at Slashdot.
The Hot Take: New Micro-FAB? Jim Keller involvement, interesting.
Atomic Semi, the semiconductor tooling startup founded by chip architect Jim Keller and DIY fabrication pioneer Sam Zeloof, has rebranded as Fab2 and moved its operations to Texas, according to the company's new site at fab2.com. The rebrand recasts the company around the idea they're calling a "fab fab," a factory that mass-produces small semiconductor fabs and the tools inside them.Fab2 designs and builds every tool in its fabs in-house, from pumps, valves, and gas lines to lithography and the vacuum chambers that house it. The company assembles those components into machines, the machines into complete fabs, and then aims to mass-produce the fabs themselves. It pairs the hardware with Studio, an in-browser, collaborative EDA tool for layout, schematic, and simulation work, previously branded as Atomic Studio.Rather than moving 300mm wafers through ginormous production lines, Fab2 targets small, software-defined fabs that pattern chips far smaller than a wafer and turn prototypes around in hours. Zeloof built the concept's proof point as a teenager, fabricating lithographic chips in his parents' garage down to roughly 300nm features before co-founding this company with Keller in 2022.The method's main constraint, however, is throughput. Electron-beam lithography writes patterns directly rather than projecting them through a mask, which makes it slow: a single patterning step on a small chip can take far longer than an EUV scanner needs to expose an entire 300mm wafer. That's a big tradeoff that only really suits prototyping and low-volume runs rather than high-volume production at commercial foundries.Fab2 now operates three sites: a 120,000 square foot facility in Austin serves as the new headquarters for research and production, a 30,000 square foot site in Lockhart houses the "fab fab" itself, and the original 25,000 square foot "garage fab" remains in San Francisco. Fab2 said it shifted its hiring focus to Texas after four years in California, and Tracxn lists the company at around 84 employees as of May 2026. The startup raised a reported $15 million seed round in 2023, led by the OpenAI Startup Fund, at a valuation of about $100 million, with angel backing from Naval Ravikant, Nat Friedman, and Fred Ehrsam.In moving to Texas, Fab2's model of many small, printable fabs now sits beside the likes of Tesla and SpaceX, which announced Terafab back in March, a single Austin megafab targeting a terawatt of annual compute at a cost of up to $119 billion. The contrasting businesses are clearly not competitors; Fab2 sells small fabs and prototyping speed, while Terafab is built for high-volume AI. But they represent competing answers to the same question of how the U.S. should expand its chipmaking capacity — consolidate everything in massive manufacturing campuses, or distribute production across many small, replicable fabs?
The Hot Take: Intel Ramping things up to play catch up and win volume from TSMC.
Intel this week initiated expansion of its Bowers Campus in Santa Clara, California, in a bid to produce more photomasks (reticles) in the U.S. The company intends to build a new manufacturing facility and a new utility building at the site, which will reinforce the site's position as a key producer of photomasks for Intel.Go deeper with TH Premium: Chipmaking(Image credit: tsmc)A deeper look at the chipmaking supply chainTSMC's $165 billion U.S. investments examinedChina reportedly reverse-engineers EUV toolChina bets on DUV, as EUV blockade reshapes chipmakingEarlier this year Intel obtained approval to build a new 107,000 square feet (9,940 square meters) manufacturing facility with Class 1 cleanroom at its Bowers Campus, and this week it formally began construction on the expansion, which it kicked off at a ceremony attended by its top executives and Santa Clara mayor Lisa Gilmor. The new facility will be able to write 6-inch × 6-inch photomasks both for DUV and EUV layers and a variety of nodes (from 32nm down 1.4nm-class), though the primary focus of the facility is to produce reticles for leading-edge process technologies — such as Intel's 18A, 18A-P, 14A, and more advanced — that rely on advanced DUV, EUV and eventually High-NA EUV tools and require more advanced photomasks, such as those that feature extremely dense patterns and use curvilinear optical proximity correction (OPC) with curved geometric shape.(Image credit: Intel)Intel is one of a few leading chipmakers in the world that still maintains a world-class mask writing shop — which is important, as every advanced product requires hundreds of masks, and every mask revision directly affects production schedules. In addition, producing masks in-house is getting particularly important when it comes to reticles for EUV layers as EUV tools tend to damage masks over time (despite usage of protective pellicles), so having the ability to make new masks in a short amount of time is crucial. Furthermore, Intel is the only semiconductor producer to make its own tools for photomasks writing at its IMS Nanofabrication subsidiary. Historically, reticles were patterned using a single e-beam tool, which was slow. By contrast, IMS produces multi-beam mask writers (MBMWs) that project 262,144 independently programmable electron beams simultaneously, which increases throughput by orders of magnitude at a nanometer-scale placement accuracy.(Image credit: Intel)"Santa Clara has been home to some of Intel's most important manufacturing innovations for decades," said Dr. Frank Abboud, VP Intel Foundry & GM of Intel Mask Operations. "By expanding the Bowers campus mask operations, we're strengthening a critical capability that supports advanced process technology production around the world and reinforces Intel Foundry's commitment to advancing U.S. semiconductor manufacturing leadership."Intel's Bowers Campus in Santa Clara has been dedicated to mask production since 1986. The site forms the company's primary mask manufacturing infrastructure supporting together with the company's facility in Hillsboro, Oregon. Production of non-critical masks has historically been outsourced, though we do not know whether the company still does that.IntelIntel
The Hot Take: Samsung playing catch up and hopefully over take TSMC? Only time will tell.
Korean chip manufacturing giant Samsung is developing simulation technologies for lithography that rely on quantum computing and artificial intelligence, suggests a report from the Korean press. The technology will be used to run simulations of the first stage of the chip manufacturing process, and Samsung will also rely on artificial intelligence to streamline the process. Through the technology, the firm aims to reduce the time and cost of the lithography and etching processes. Samsung Is Developing Algorithms To Boost Its Photolithography, Say Sources In the semiconductor manufacturing process, lithography is the first and most important step. It involves high-end machines, […]Read full article at https://wccftech.com/samsung-chases-tsmc-with-quantum-powered-chipmaking-as-ai-reshapes-the-most-critical-step-in-fabrication/
The Hot Take: More manufacturing states side is good.
Samsung Electronics' foundry plant in Taylor, Texas, is showing signs of moving into equipment-level execution. Key engineers from ASML Korea, the Dutch lithography equipment giant's South Korean unit, have been dispatched to the Taylor facility and are expected to remain on site for roughly six to eight weeks, according to Korean industry publication DealSite.
The Hot Take: They're the only manufacturer in an industry they monopolize. I'm sure it's just a misunderstanding...
U.S. Commerce Secretary Lutnick expresses concerns in a conversation with ASML executives that China has an EUV lithography system as ASML denies shipping such scanners to the PRC.
Samsung's multi-billion dollar advanced chipmaking factory located in Taylor, Texas, is ready to start mass production of chips for clients.
The company has confirmed that everything is ready and that mass production of advanced chips for customers will begin next year.
2nm process advancement is underway as well
Margaret Han, Vice President of Samsung's foundry division in the US, said during the Samsung Advanced Foundry Ecosystem Forum held at the company's US headquarters yesterday that “We are ready.” She added that “Customers will begin production at the Taylor fab starting next year.”
Samsung began construction on this factory back in 2022. Its total investment in the project is expected to exceed $17 billion. The company had previously said during the first quarter earnings call this year that the fab was “under construction.” It was stated that the goal was to begin operation within the year.
Tesla is among the customers who will have their chips produced at this factory. The carmaker already has a $16.5 billion deal with Samsung for the production of its AI5 and AI6 self-driving chips. Samsung will produce 2nm chips at the facility.
To further improve its technological edge at the US factory, Samsung will start building out the second-generation enhancement of its 2nm process in the near future. This process advancement has been tuned finely for AI workloads, potentially delivering a performance improvement of up to 30%.
The Hot Take: We'll see where glass takes us, it's an interesting change for sure.
Intel Foundry is leading the race towards Glass Substrates with its Rio Rancho facility, aiming to become the world's first to initiate mass production. Glass Substrates Are The Future of Semiconductors & Intel Foundry is Well on Its Way To Become The First To Initiate Mass Production Glass Core substrates have been gaining interest, as they have several benefits over traditional organic substrate solutions. The current substrates are also facing shortages due to the AI supercycle, leading one of the biggest substrate suppliers, Ajinomoto, to raise prices. These supply constraints are pushing the industry to look into new advanced packaging solutions, and […]Read full article at https://wccftech.com/intel-foundry-rio-rancho-facility-crown-jewel-in-production-of-glass-substrates/